Blog Post

Demolishing Portions of a Cooling Tower

Empire Services • May 27, 2021


When it comes to unique or special demolition projects, the Empire team is ready, willing, and able to take them on. Empire was awarded the contract to demolish and remove the condensing ring around the exterior of a cooling tower at a local power generation facility. The condensing ring construction consisted of wood-framing with thermoplastic baffles, which helped distribute and cool water as it flowed through the condensing ring. From decades of use, sediment build up in the base of the tower would impact the weight of construction debris if the demolished materials were mixed into the sediment and removed together. The demolition was further complicated by the existing FAA lighting on the top of the cooling tower, which had to remain in service during the project. 

 

The demolition began by mobilizing one of our 95’ Ultra-High Reach Excavators to demolish the condensing ring structure from outside of the surrounding concrete containment walls. This process was in place to minimize mixing of materials, lower disposal weights and to protect the concrete containment walls. A second support machine was mobilized to work alongside of the 95’ UHD excavator facilitating the management and loading of demolished materials. In addition to the framed structure, there were small and large diameter pipes throughout the condensing ring structure. Small piping was demolished in place and segregated for recycling with the large bore diameter piping demolition taking place after all the dried wood framing was demolished and removed from the site to ensure all fire hazards were completely removed from the area. Once the structure was removed, the remaining silt and mud from the condensing ring was removed and staged under the cooling tower for future removal from the site. 

 

Due to strict site safety regulations, equipment deliveries and removal of debris were closely monitored by plant security personnel, which required additional coordination to ensure the flow of traffic in and out of the plant was smooth limiting any potential delays. 


At Empire Services, we have the equipment and experience to handle special projects. Our team has the expertise to handle any issues that may arise and are able to accommodate the unique needs of our customers. Contact us today to learn how we can make your project run smoothly! 



By Empire Services January 29, 2025
No one ever expects an emergency demolition situation—until it happens. Whether it’s a roof that suddenly caves in, walls that are c rumbling under the weight of age , or the aftermath of a fire or severe weather event, the need for emergency demolition can arise without warning. That’s why having a reliable, experienced demolition company ready to respond quickly is essential. At Empire Services, we understand the critical importance of emergency demolition, not just for removing dangerous structures, but also for protecting the people and property around them. Here’s why emergency demolition is so vital and how we can keep your property and community safe during emergencies. The Importance of Emergency Demolition Emergency demolition isn’t just about tearing down a building—it’s about protecting lives, preventing further damage, and restoring safety. It a crucial service that: Prevents Further Structural Damage A compromised building can continue to degrade, putting nearby structures at risk. Emergency demolition ensures that the damage doesn’t spread, protecting neighboring buildings and infrastructure. Protects Vehicles and Property If a building is on the verge of collapsing, vehicles parked nearby could be damaged or destroyed. Quick removal of the unstable structure can prevent damage to cars, trucks, or any other property within the immediate vicinity. Safeguards Utilities and Infrastructure Collapsing buildings can damage essential utilities like gas lines, water mains, or electrical systems. Emergency demolition minimizes the risk of utility disruptions and potential hazards like fires or flooding. Ensures Public Safety Above all, the most important reason for emergency demolition is to protect people. A dangerous building could pose a serious threat to pedestrians, workers, or anyone in the area. By swiftly removing it, we reduce the risk of injuries or worse. How Empire Services Can Help At Empire Services, we specialize in providing fast, efficient, and safe emergency demolition services. We are contracted by municipalities to demolish a variety of structures – day or night. Our team has demolished old factories, abandoned buildings, and fire-damaged structures. We utilize the latest equipment to safely dismantle and clear hazardous structures, no matter how complex or unstable. Our emergency demolition services include: Rapid assessment and response Safe and thorough demolition of unstable structures Protection of surrounding property, vehicles, and utilities Site clearing and debris removal Comprehensive safety measures to protect the public We’re Ready to Respond Emergencies are unpredictable, but with Empire Services, you have a partner you can rely on when disaster strikes. We pride ourselves on our ability to quickly assess the situation and take swift action, ensuring that the demolition process is done safely, efficiently, and with minimal disruption. If you’re dealing with a dangerous structure that needs immediate attention, don’t wait for further damage. Contact Empire Services today to discuss our emergency demolition service.
Taking down a local restaurant to make way for a new build.
By Empire Services December 16, 2024
We find ourselves at the end of another year. Where has the time gone? Empire Services completed a variety of demolition, site, and civil projects. Each one required a strategic solution to achieve successful results. Let’s take a look at some project highlights from this year.
By Empire Services December 4, 2024
In recent years, restaurants have been undergoing a significant transformation, evolving from the familiar conventional styles to more modern designs. To keep up with changing customer preferences and demands, many chains are redesigning their locations to enhance the customer experience. This includes making their spaces more energy-efficient, reducing wait times, and catering to the rise of digital orders. A Shift Towards Modern, Energy-Efficient Designs The future of dining is changing, and it’s not just about the food. Restaurant chains are investing in new building designs that reflect a more modern and sustainable approach. This includes features such as sleek, futuristic exteriors, double drive-thrus for faster service, and designated parking spots for customers who place mobile orders. These innovations aim to reduce congestion, improve operational efficiency, and enhance overall convenience. Local Restaurant Joins the Trend A local restaurant is embracing this trend with a complete rebuild, thanks to Empire Services. Partnering with JBS Allphase Construction, Empire Services was contracted to demolish the existing structure to make way for a brand-new, energy-efficient restaurant. The original building, which had stood for about 30 years, was located at a busy intersection, presenting unique challenges and opportunities for the redevelopment. Sustainable Demolition Practices The restaurant demolition was carried out with environmental sustainability in mind. Given the location adjacent to a state highway, special care was taken to leave the front wall of the building intact as long as possible. This helped in controlling fugitive emissions and managing demolition debris effectively. Additionally, all concrete and stone removed from the site, approximately 100 cubic yards worth, were recycled. These materials were transported to recycling or reuse facilities by DVC (an affiliate company), ensuring that the old building’s materials found new life in other projects. The restaurant industry is evolving rapidly, and businesses that want to stay ahead of the curve must embrace change. From energy-efficient designs to streamlined customer experiences, modern restaurant concepts are reshaping the way we dine out. Empire Services played a key role in this transformation, creating a space that is now ready for a complete rebuild. Contact us today to learn how we can help you achieve your project goals quickly and efficiently!
By Empire Services November 12, 2024
When it comes to demolition, no two sites are the same. Each project presents unique challenges that require strategic approaches to ensure efficient, safe, and environmentally responsible removal of structures. This is especially true in urban areas or tight spaces, where job sites are often surrounded by buildings or residential areas. Empire Services has the experience and resources to handle these complex demolition projects with precision and care, as demonstrated in a recently completed project adjacent to a residential neighborhood in Bucks County, PA. Demolition Project Overview This particular demolition job involved the removal of several structures, which included a massive water tank, a booster pump building, and a network of piping surrounded by homes in a quaint Bucks County neighborhood. The proximity of residential buildings meant that we needed to plan the demolition carefully to minimize any disruption or risk to surrounding properties. Empire Services provided complete site demolition services from top to bottom, including recycling and salvaging valuable materials, ensuring that the entire project was completed with minimal environmental impact. Key Components of the Demolition Project 1. Water Tank Demolition The most significant structure on this job site was the large 500,000-gallon above ground water storage tank. The entire tank was demolished to grade, including the concrete foundation and exterior foundation ring. Using a Hitachi 350 UHD excavator equipped with a shear, we efficiently demolished the steel tank. The tank’s size and the need for precision cutting meant we had to use specialized equipment to safely take it down while minimizing debris and dust in the surrounding neighborhood. 2. Booster Pump Building and Foundations The next challenge involved removing the booster pump building, which included the structure’s contents, the concrete floor and foundations. This portion of the project required careful excavation , and our team used a CAT 325 excavator equipped with a hammer and bucket to break up and remove the foundations, ensuring a clean slate for the next phase of development. 3. Piping and Vault Removal Alongside the demolition of the tank and pump building, we also removed a network of piping from the tank to the booster pump building, meter pits, and vaults. This involved excavation, pipe removal, and backfilling the area upon completion. A process that required careful planning, preventing damage to existing underground utilities ensuring an obstacle-free operation for the new construction. Recycling and Disposal At Empire Services, we believe in sustainable demolition practices. We worked closely with our affiliate company DVC to transport materials to designated facilities. This project is just one example of how Empire Services excels at tackling complex and challenging demolition jobs. Whether you're dealing with a tight urban space, a variety of materials, or large structures, our team has the experience and equipment to handle the job safely and efficiently. Contact us today to learn how your next project will benefit from our services!
By Empire Services October 29, 2024
Demolition is a crucial process that helps transform properties, making way for new structures or ensuring public safety. Whether it’s making way for modern construction or eliminating outdated facilities, our expertise at Empire Services is evident in every project. We recently removed storage tanks that served their purpose. A Case Study: Revitalizing Spring City In a small town with rich industrial roots, Empire Services recently undertook a challenging demolition project for Spring City Borough. The project involved removing three outdated “railcars” that had been converted into aboveground storage tanks (8,000 gallons each) adjacent to a trailhead. These tanks had served the borough for decades, originally storing AC20 asphalt sealer for road maintenance. However, as local preferences shifted towards asphalt paving over the traditional tar and chip method, these tanks became obsolete. The Demolition Process The demolition was not without its challenges. Our skilled crew used a CAT 325 excavator equipped with a shear, along with a bucket and grapple, to ensure a safe and efficient operation. The first step in the demolition process involved solidifying any remaining flowable material within the tanks. We carefully cut open the tops of the tanks and introduced an inert agent to solidify the material, to prevent any spills during removal. The solidified material was then loaded into roll-off containers and transported to a designated disposal facility. Once the tanks were emptied, they were scraped and cleaned to prepare for complete demolition. The meticulous nature of this task was essential to maintain site integrity. Recycling and Environmental Responsibility After removing the tanks and their pedestals, we focused on recycling as much material as possible. For this project, we successfully recycled five tons of steel and 10 cubic yards of concrete, showcasing our commitment to sustainable practices. At Empire Services, we prioritize recycling and minimizing waste in all our demolition projects. Expert Tank Demolition With extensive experience in storage tank removals—particularly those containing residual waste—Empire Services stands out as a trusted partner in demolition. We collaborated closely with our affiliate, Elk Environmental Services , to ensure safe and effective waste removal throughout the process. When you need professional demolition services that prioritize safety, efficiency, and environmental responsibility, look no further than Empire Services. Contact us today to learn how we can assist with your next demolition project!
By Empire Services October 15, 2024
As the leaves change and the air turns crisp, employees of Empire Group eagerly gear up for one of the highlights of the season: the Annual Fishing Rodeo and Picnic. This beloved tradition brings together staff and their families for a day filled with fun, laughter, and community spirit. This year’s event, held on Saturday, October 12th, at the picturesque farm of Todd and Karen O’Neill, truly captured the essence of camaraderie and enjoyment, making it a memorable outing for all involved.
By Empire Services October 3, 2024
Updating equipment can be a significant challenge for businesses, particularly when it involves the demolition process. This complex task requires strategic planning and careful execution to minimize disruption and ensure safety for all involved. In this guide, we’ll explore the key aspects of the demolition process and emphasize the importance of choosing the right demolition company. Key Steps in the Demolition Process The demolition process can be lengthy and multifaceted, but breaking it down into manageable steps can simplify the task: 1. Strategic Planning Before any physical work begins, thorough planning is essential. This includes: Assessing the potential impact on daily operations Preparing staff for the impending disruption Effective planning ensures a smoother transition during the demolition process. 2. Methodical Removal The primary goal of any demolition project is to remove equipment with minimal disruption. This involves: Coordinating demolition activities to avoid peak business hours Managing traffic in surrounding areas, including streets and parking lots A well-timed approach can significantly reduce interruptions to your operations. 3. Prioritizing Safety Safety is the top priority during demolition. Implementing strict safety protocols is crucial, especially when dealing with various materials and heavy machinery. This helps to prevent accidents and ensures a secure working environment for everyone involved. 4. Efficient Logistics Management Smooth logistics are vital for a successful demolition project. Key considerations include: Transporting demolition equipment to the job site Safely removing materials to recycling or disposal facilities Effective logistics help keep the project on track and minimize delays. Choosing the Right Demolition Company Selecting an experienced demolition company can make all the difference in the success of your project. Look for a company with a proven track record in dismantling industrial equipment while prioritizing safety and minimal disruption. At Empire Services, we specialize in these types of projects, having successfully demolished tanks, piping, automated systems, and more from Pennsylvania to Maryland. Case Study: Dismantling an Automated System One of our recent projects involved dismantling an automated system for a local truck body manufacturer. This system was crucial to their manufacturing process, requiring seamless operation every day. Here’s how we approached this challenge: Advanced Tools and Machinery: Our skilled team utilized a variety of dismantling tools, including aerial lifts and forklifts, to ensure both efficiency and safety throughout the process. Precision Techniques: Acetylene torches were instrumental in our operation, allowing us to slice through steel structures into manageable segments. This precision was particularly important due to the confined workspace, where we had to navigate around stationary production equipment while protecting existing features to remain and the implementation of an involved fire protection program. Expertise in Action: Our crew’s expertise ensured that we executed the dismantling project with minimal disruption to the manufacturer’s ongoing operations, highlighting our commitment to excellence and safety.
By Empire Services September 13, 2024
The 32nd Annual Empire Group Golf Classic was held on September 7, 2024, at Willow Hollow Golf Course in Leesport, PA. It was a cool start with 104 of the finest golfers from Berks County playing in this fun event. There was a shot gun start at 7:00 AM and all the action was completed by 11:30 AM – just in time for the rain! Once the match was over, we enjoyed a wonderful lunch of fried chicken, cold cuts, pierogies, baked beans, potato salad and various side dishes, snacks and drinks. After the luncheon, the following winners were announced. Team Winners First Place: Val Santo, Ray Plummer, Dave Albright, and Mike Wagner with a score of 17 under par – an excellent score! Second Place : Jey Newswanger, Matt Gordon, Brian Leupold, and Nick Shade. The team had a score of 12 under par – an awesome score! Third Place: Carl Sottosanti, John Sottosanti, Sebastian Sottosanti, and Giuseppe Napoli with a score of 11 under par – great playing guys! Closest to the Pin Hole Winners Kenny Freil Hole #3 – 15' Brian Leupold Hole #5 – 5' 7" Val Santo Hole #6 – 8' 7" Dave Albright Hole #9 – 4' 11" Chris Stephens Hole # 14 – 3' 6" The Longest Drive Winner Rich Reinhart Hole #16 Thanks to everyone who made this amazing event possible and a special thanks to Todd & Karen O’Neill and Harry & Cathy O’Neill – without them we could not do this every year! Stay tuned for next year’s date!
By Empire Services September 11, 2024
Industrial buildings across the United States once stood as icons of manufacturing, particularly during the American Industrial Revolution. These structures, designed to meet growing industrial demands, have had mixed outcomes. Some have been successfully refurbished and repurposed, while others have fallen into neglect. This was the case for the old Reading Clothing Manufacturing Company in Reading, PA. This historic site, once bustling with various manufacturing operations, deteriorated significantly over the years. On August 22, 2024, the building facing Third Street partially collapsed, prompting an urgent response to protect the neighboring community and the adjacent, active railroad line.
By Empire Services August 16, 2024
Back-to-school season is in full swing this month! Empire Services is proud to showcase our extensive demolition, civil works, and excavation services for area schools, colleges, and universities. Our efforts have helped get these educational institutions ready for a successful academic year. Tackling School Projects with Expertise School projects present unique challenges, requiring careful planning and precise execution. Each site demands tailored strategies to mobilize equipment and resources without damaging the property. As many projects are scheduled during the summer break, we often face tight deadlines and phased work plans. Our Diverse Portfolio Empire Services has a proven track record of completing various projects, from interior and exterior demolition to grading, foundations, utilities , and paving. Our recent work spans a broad range of educational facilities, including: Reading Area Community College , Reading, PA Northampton Elementary School , Northampton, PA Phoenixville High School , Phoenixville, PA North Coventry Elementary School , Pottstown, PA Wilson High School , Reading, PA Chatham Park Elementary School , Havertown, PA Pennsylvania State University , Harrisburg, PA Perkiomen Valley High School , Collegeville, PA Glenside Elementary School , Reading, PA Wyomissing Hills Elementary Center , Wyomissing, PA Governor Mifflin High School , Shillington, PA Northwest Elementary School , Reading, PA 12th & Marion Elementary School , Reading, PA 10th & Green Elementary School , Reading, PA Reading High School , Reading, PA 10th & Penn Elementary School , Reading, PA Expert Solutions for Every Challenge Every project comes with its own set of limitations and challenges, requiring innovative and strategic solutions. Empire Services leverages our experience and advanced equipment to navigate tight spaces and adhere to aggressive schedules. Our dedication to excellence, professionalism, and high-quality craftsmanship is evident in every educational facility project we undertake. As we look forward to future school projects, we are excited to contribute to the success of these educational institutions. Here’s to another great school year, supported by the skilled team at Empire Services!
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